|
Top Die Casting excels at aiding
our customers in the complete casting process!
Pressure Vessels and internal integrity castings are our specialty!
|
CAD Systems with Online Transfer Capabilities.
(AutoCAD, Pro-E, SDRC, & UniGraphics). |
|
|
|
|
(Click image to run flow simulation.)
|
NovaCast Diecasting Mold Flow Software.
NovaCast software is utilitzed to help verify runner,
gating and venting design prior to completing the mold
tooling.
|
|
|
|
TYMAC Closed Loop Real Time Shot Control Systems
with Monitoring Capability and Full SPC Data Feature. |
|
|
|
|
|
|
Automatic Metal Ladlers and Die Spray
Units.
|
|
|
|
Hot Oil Capabilities.
Hot oil is available for use when the tooling requirements
exceed conventional heating and cooling methods. |
|
|
|
|
|
|
Vacuum Assist Venting.
Vacuum Assist Venting is available for use on tooling that
has limited areas for conventional venting, and still have
stringent requirements for porosity standards.
|
|
|
|
Die Cast Bay.
This is a picture of one of the die casting bays at the South
Beloit facility. |
|
|
|
|
(Click inset for larger picture.)
|
Trim Bay.
This is a picture of the trimming bay at the South Beloit
facility.
Inset: One of the trim presses used to deflash the die castings.
|
|
|
|
| In-house Vibra-Deburring available. |
|
|
|
|
|
|
Bronco.
Batch type shot blast unit.
|
|
|
|
Stress Relief Oven.
Typical stress relieving is performed to artificially age
the die castings, at approximately 450° F. for a
time frame of 4 - 6 hours.
Inset: Control Unit with charting available if required. Charts
are kept on file in-house per lot completed. |
(Click inset for larger picture.)
|
|
|
|
(Click inset for larger picture.)
|
Full CNC Machining Capabilities.
The large picture is a partial view of our 25,000 square
foot machining area. We utilize the cell concept when possible,
incorporating a CNC Lathe and a CNC Vertical Machining Center
to maximize the use of the operator's time.
Inset: Partial view of (6) LeBlond Makino Horizontal Machining
Centers.
|
|
|
|
Parts Washer Units.
Parts Washer Units are used to meet stringent cleanliness
requirements.
Inset: Lab Unit for checking amount and size of particles
on castings. |
(Click inset for larger picture.)
|
|
|
|
|
|
Wide range of assembly capability available.
Picture shows components, assembly station, and completed
assembly.
|
|
|
|
